Maint & Mods
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This is the record of what I've done to my bike so far...

The chart to the left is a graphical representation of my miles so far (you can click it to make it larger...).

I've put the Maintenance Schedule here... not really to share, but so I'll be able to find it when I need it... but, if you need one, feel free to download it.  It is available from F650.com... along with much more useful information than I can provide...

Also, folks keep asking about the tools I carry on trips.  Click here for the Tool and Spares Video.
Date: Mileage:   Additional Notes:

2004

7-May 1189 Purchased bike  
8-May 1489 Installed tank bag and
BW tall windshield
 
8-May 1489 Oil & filter change Oil that came out looked perfect,
but changed it anyway
12-May 1522 Installed GPS Hard wired to battery
$35 for the RAM Mount
10-Jun 2500 Installed heated grips
Installed hand protectors
Replaced rear-view mirrors
(Pictures here).

Installed lower fender on front
Had to replace handlebars as part
of this installation... kit came with
bar weights and nice new grips
11-Jun 2550 Replaced brake fluid in front Flushed the system 3 times and
bled brakes - DOT 4 fluid
21-Jun 2750 Replaced antifreeze
Replaced brake fluid in rear
Added Dakar front fender
Coolant looked perfectly fine,
changed anyway
Rear brake fluid came out black
flushed the entire system 4 times
bled brakes - DOT 4 fluid
Purchased new air filter and
additional oil and oil filter… will
replace when needed
23-Jul 3843 Oil & Filter change
Changed Air filter
Topped off battery
Topped off coolant
Installed new side doors on cases
Bled front brakes again
$200 for the doors, I had the rest of the maintenance items from previous trips to the shop
Everything looked good!

By the way, the doors were replaced b/c the dood that had the bike before me let them fall off while going down the road...

29-Jul 4040 Installed new projected tip spark plug Installed the NGK DP8EA-9 after reading many positive comments on F6560.com.  The plug does indeed seem to improve the performance of the bike... especially around 3800-4000 rpms.
5-Aug 4850 Installed Top Case Fortunately, I was able to buy this used from someone on
13-Aug 5150 Replaced rear tire - Metzeler Tourance
Installed engine guard
 
26-Aug 5730 Removed NGK DP8EA-9 spark plug
Installed
NGK DPR8EIX-9 Iridium tip plug
Completely removed rear suspension and repacked bearings
Replaced one of the caps on the battery
Switched out the plug to try the Iridium version. No reason in particular, but some folks claim it works even better than the projected tip
Completely repacked all of the bearings in all of the components associated with the rear suspension.
One of the caps on the battery was missing, so I went to Sears and they gave me a replacement off of an old battery for free.
1-Sep 6004 Replaced front fork oil.
Checked valve clearances and replaced 3 shims
(Pictures here).

Changed engine oil and filter.
Replaced the fork oil and went up in weight to 10 wt. oil.  7.5 is too "spungy."
Exhaust valves…
The 0.250mm gauge would not fit under the left exhaust valve.
The shim that came out measures 2.390mm.
I replaced it with a 2.35mm shim; that will be 0.04 additional millimeters of clearance.
Spec is 0.25-0.33
Intake valves…
The 0.127mm gauge would fit under both.
The shims that came out were the exact same size--2.489mm.
I replaced it with a 2.55mm shim; that closes the gap by 0.061mm.
Spec is 0.03-0.11
After installation, all of the measurements are within spec.
4-Sep 6075 Replaced front tire - Metzeler Tourance New Bike!  Well, not really, but it feels brand new!
15-Sep 6800 Had dealer bleed ABS unit and brakes and also update firmware on the computer HUGE difference in both the brakes and the performance of the bike.  The software update has really tweaked the performance... hoo-raw!  the brakes feel really great.  Aside from oil changes, I'm good until 12,000!
29-Oct 9066 Changed engine oil and filter.
Added a little coolant.
Added water to the battery
Thorough bath!
Everything looked good. 
28-Dec 11250 Installed HyperLite tail lights (awesome!)
Installed PIAA 510 driving lights
(Pictures here).
Link to PIAA lights here

Link to HyperLites here

Link to voltage reducer here

2005

16-Jan 11350 Installed a new PIAA headlamp bulb Single Pack PN 70456
Twin Pack PN 70856
Bulb Type H4 Anti-Vibration
Color Temp 4150K
Wattage 60W/55W=110W/100W
Technology Xtreme White Plus with XTRA Technology
Link here

Huge difference in the quality and quantity of light.

18-Feb 11569 Installed radiator guard
(Pictures here).
Gutter guard from Home Depot for $1.39 and a lot of bending and snipping.
21-Feb 11580 Painted radiator guard black
(Pictures here).
I didn't really like the look of the silver, so I painted it black.  Much better.
22-Feb 11650 Installed TOURATECH license plate brace Had I known it would have made such a difference, I would have installed it a long time ago.
Link here
24-Feb 11650 Installed Wunderlich screen
(Pictures here)
Definitely nicer than the BMW tall screen.
19-Mar 11683 Installed the BMW small gray screen under the new Wunderlich screen
(Pictures here)

Replaced one of the little red "scuff guards" on the gas tank.

Installing the little BMW screen seems to have helped with the wind even more. Without the little gray screen, the wind was hitting me about in the middle of my forehead. After installing it, the wind seems to clear my head completely.

The only thing that I can think of is that A.) the wind that gets through the gap under the Wunderlich screen can now flow more freely (with the BMW horseshoe there) counters the wind going over the top of the screen better, and B.) that the thickness of the little gray screen was enough to raise the top of the Wunderlich screen to better aim the wind over my head. Who knows?

Much better regardless.  Nicer looking and performs better!

31 Mar 12003

12,000 service
(Pictures & details here)

Checked valve shims... Good!
Changed engine oil and filter
Changed air filter
Changed fork oil
Installed new AGM 12V14L-B Westco battery
Installed new chain and sprockets
Lubed needle bearings in swing arm and suspension linkage
Lubed SHBs
Replaced throttle cable
More here
8 Apr 12214 Installed Touratech panniers
(Pictures here)
Awesome. 
10 Apr 12350 Painted Engine Guard black
(Pictures here)
I saw a picture of one in black...
looks much better when you consider
all of the tubing on the motorcycle is
black... hoses, metal tubing, center stand...
16 May 13775 Installed a Wolfman Denali tank bag
(Pictures here)
If you are thinking of a tank bag, this is the one you want.
Link here.
18 May 13806 Replaced rear tire - Metzeler Tourance After 8,656 miles on the previous tire, I decided to go with another Tourance.  What a difference a new tire makes!
11 Jun 14996 Oil Change And I also put some fancy Touratech stickers on t he side of the faux tank for some of the Chain Gang guys to give me hell about!
23 Jun 15013 Installed NGK DPR8EIX-9 Iridium tip plug 9283 miles on the first iridium tipped plug, but I noticed the bike starting to stall from time to time, so I put in a new plug.  I've ridden about 100 miles since I installed it... good as new.
8 Jul 15549 Installed Continental TKCs. 
(Pictures here)
Swapped 16-tooth sprocket for 15-tooth sprocket for grins.
After slipping and sliding about last weekend while off road, I decided to give some "Teeks" a try. Tourances are still good... only 1,743 miles on the rear.  The front has 9,474 miles, but still looks fine...
130/80 x 17 for the rear
100/90 x 19 is the stock size on the front, but there is not a Teek in that size, so I went with 110/80 x 19.
Have not ridden it yet... waiting on parts from Touratech...
13 Jul 15551 Installed the following:
Chain Guard w/ ABS Guard
Front Sprocket Cover
New Front Brake Line
Rear Brake Master Cylinder Cover
Fork Springs
Foot peg Relocation Kit
Bleeding the front brakes was a pain in the ass after switching the front line
The Fork Spring installation was interesting, they really make a HUGE difference. 
(Pictures here)
Also renewed the fork oil (550ml of 10wt.)
Everything else was pretty uneventful... straight-forward bolt on. 
4 Aug 16412 Installed the following:
Fork Protectors
Hand Protectors
Bar risers
Stickers!
Finally!  Finally the rest of my stuff came in from Touratech.  That's it for now... until I can afford a new rear shock...
Week of
6 Aug
16936 Replaced the following:
Right mirror
Right front blinker
Front brake lever
PIAA light cover
Front master cylinder cover and diaphragm

Sanded and repainted scratched up engine guard and pannier racks

Repaired bent footpeg

After my little spill, I repair and/or replaced the broken bits.
Still waiting on new helmet and new headlight bulb...
26 Aug 17333 Replaced PIAA bulb First PIAA bulb failed; they sent me a new one under warranty.
27 Aug 17450 Fixed dash rattle
(Pictures here)
 
5 sep 18026 18,000 mile service:
Checked valve shims
Changed engine oil and filter
Changed air filter
Changed valve cover gasket
Valve shims were good to go! 

Will replace fork oil at 24,000 since it was changed at 15,551 when I changed the fork springs

I've decided to change the following at 12,000-mile intervals:
Will change coolant at 24,000
Will replace brake fluid at 24,000
Will lube needle bearings at 24,000

Teeks have just under 2,500 miles and pretty worn already... we'll see.

7 Sep 18217 Put on 16-tooth front sprocket
Put Tourances back on
I decided to get the motorcycle back to "Highway" status for the trip to Mena.  I didn't feel comfortable riding up there on the Teeks.  I figure the 16-tooth front sprocket will keep the RPMs lower as well.

As of today...
Mileage on the Teeks = 2,668
Mileage on the front Tourance = 9,474
Mileage on the rear Tourance = 1,743
Mileage on 15-tooth = 2,668

28 Sep 20331 Replaced SHBs
Installed rubber tank protector things
Installed FIAMM C note horn
The SHBs were shot... nice to have new ones.  Also replaced the protective cups
I got the rubber tank protector things out of a sale basket... $10. 
The new horn is not as loud as I was hoping for, but it is better than stock... it was only $12.
18 Oct 21021 Changed oil and oil filter Also tightened up engine bolts and replaced a missing bolt holding the frame for the dash to the frame for the engine.
8 Nov 21500 Installed Stebel Compact Air Horn
(Picture & info here)

Installed Two Bros Titanium Exhaust with Stash Pipe.
The horn is LOUD!  I'm very happy with this purchase!
The exhaust sounds awesome! 
The stock exhaust weighed 14 pounds; the Two Bros weighs 7.75... so just over 6 pounds shed.
Very nice!
20 Nov 21508 Installed additional straps on the exhaust and Stash Pipe
(Pictures & info here)
Muchas better.
6 Dec 21948 Put heavy duty tubes
Replaced brakes back on
Installed brake pads (front & rear)
Heading out on a trip to Big Bend National Park and Phoenix, AZ.  Wanted to put the knobbies back on since I will be off-road quite a bit...

As of today...
Mileage on the Teeks = 2,668
Mileage on the front Tourance = 13,205
Mileage on the rear Tourance = 5,474

22 Dec 22131 Installed solo seat Worked a trade with GSAtlanta.  Traded a Dakar seat (too tall for me) for a solo seat with the back storage compartment.  </